TruBake™ Direct Gas Fired (DGF) Tunnel ...

TruBake™ Direct Gas Fired (DGF) Tunnel Oven

Supplier: Hillen Brand

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TruBake™ Direct Gas Fired (DGF) Tunnel Oven

Receive 1-3 days from order

The Baker Perkins TruBake™ Direct Gas Fired (DGF) Tunnel Oven is an industrial baking solution designed to deliver flexible, consistent, and high-quality baking across a wide range of products, including biscuits, hard crackers, soft cookies, pet treats, bars, and baked snacks.

Using ribbon burners positioned above and below the oven band, the system combines radiant and convective heat with controlled airflow, extraction, and turbulence. Independently adjustable heating zones and top-and-bottom temperature control help maintain uniform baking conditions and achieve the desired product size, colour, moisture content, and thickness.

Designed for high productivity, the TruBake™ DGF Tunnel Oven features PLC-based recipe management, intuitive touchscreen controls, automatic oven-band cleaning, and a modular construction for easier installation and maintenance. Its flexible configuration supports different baking requirements and can be integrated with Baker Perkins’ HiCirc™ convection modules for hybrid baking applications.

Specifications

Specification	Details
Brand	Baker Perkins
Product Name	TruBake™ Direct Gas Fired (DGF) Tunnel Oven
Equipment Type	Industrial tunnel baking oven
Heating Method	Direct gas-fired
Heat Source	Ribbon burners mounted above and below the oven band
Heat Transfer	Radiant and convective heat
Temperature Control	Independent top-and-bottom temperature control
Heating Zones	Multiple independent heating zones
Airflow Control	Adjustable airflow, extraction, and turbulence systems
Control System	PLC control with full recipe management
Operator Interface	Touchscreen with intuitive controls
Oven Band Cleaning	Automatic cleaning using brushes mounted underneath the oven
Construction	Modular design with multiple short oven modules
Maintenance Access	Large access doors and externally accessible service components
Safety Features	Purging, continuous flame monitoring, double gas valves, valve proving system, and explosion vent panels
Available Band Widths	1,000 mm, 1,200 mm, 1,500 mm, and 1,600 mm
Available Band Types	Mesh and solid steel
Configuration	Process-specific options and upgrades available

Key Features and Benefits

Consistent baking performance: Independently adjustable heat input, airflow, extraction, and turbulence help maintain uniform baking conditions.
High productivity: Coordinated burner and airflow systems provide accurate process control and repeatable results.
Flexible temperature control: Independent top-and-bottom temperature adjustment supports different product requirements.
Recipe management: PLC control enables fast, repeatable setup with minimal product waste.
Easy operation: A touchscreen interface provides process information and simplifies oven operation.
Automatic oven-band cleaning: Integrated brushes clean the band underneath the oven and can be scheduled automatically.
Modular construction: Multiple short modules support on-site installation and independent control of heating zones.
Simplified maintenance: Interchangeable burners and accessible components help reduce servicing interruptions.
Built-in safety systems: Flame monitoring, gas safety valves, valve proving, and explosion vent panels support safe operation.
Hybrid baking capability: Can be combined with Baker Perkins HiCirc™ convection modules to achieve different baking conditions.

Applications

The TruBake™ DGF Tunnel Oven is suitable for industrial baking applications involving:

Biscuits
Hard crackers
Soft cookies
Pet treats
Bars
Baked snacks

It can also be used in hybrid baking configurations to support different requirements for temperature, humidity, airflow, drying, and product colouring.

Available Configurations

Configuration	Available Options
Oven Band Width	1,000 mm, 1,200 mm, 1,500 mm, 1,600 mm
Oven Band Type	Mesh or solid steel
Heating Arrangement	Multi-zone ribbon burners above and below the band
Temperature Control	Independent top-and-bottom control
System Integration	Optional hybrid configuration with HiCirc™ convection modules
Customisation	Process-specific options and upgrades

Key Features and Benefits

Consistent baking performance: Independently adjustable heat input, airflow, extraction, and turbulence help maintain uniform baking conditions.
High productivity: Coordinated burner and airflow systems provide accurate process control and repeatable results.
Flexible temperature control: Independent top-and-bottom temperature adjustment supports different product requirements.
Recipe management: PLC control enables fast, repeatable setup with minimal product waste.
Easy operation: A touchscreen interface provides process information and simplifies oven operation.
Automatic oven-band cleaning: Integrated brushes clean the band underneath the oven and can be scheduled automatically.
Modular construction: Multiple short modules support on-site installation and independent control of heating zones.
Simplified maintenance: Interchangeable burners and accessible components help reduce servicing interruptions.
Built-in safety systems: Flame monitoring, gas safety valves, valve proving, and explosion vent panels support safe operation.
Hybrid baking capability: Can be combined with Baker Perkins HiCirc™ convection modules to achieve different baking conditions.

Applications

The TruBake™ DGF Tunnel Oven is suitable for industrial baking applications involving:

Biscuits
Hard crackers
Soft cookies
Pet treats
Bars
Baked snacks

It can also be used in hybrid baking configurations to support different requirements for temperature, humidity, airflow, drying, and product colouring.

Available Configurations

Configuration	Available Options
Oven Band Width	1,000 mm, 1,200 mm, 1,500 mm, 1,600 mm
Oven Band Type	Mesh or solid steel
Heating Arrangement	Multi-zone ribbon burners above and below the band
Temperature Control	Independent top-and-bottom control
System Integration	Optional hybrid configuration with HiCirc™ convection modules
Customisation	Process-specific options and upgrades