Pre-dough Fermenter | Rye, wheat and spelt ...

Pre-dough Fermenter | Rye, wheat and spelt Compactline

Supplier: Hillen Brand

Pre-dough fermenter for consistent rye, wheat and spelt processing in large-scale production

Receive 1-3 days from order

The Coperion DIOSNA CompactLine is a compact, plug-and-play industrial sourdough and pre-dough fermenter engineered specifically for rye, wheat, and spelt grains. Designed for medium to large-scale artisanal and commercial bakeries, this series delivers automated fermentation, maturation, and temperature-controlled storage—improving baked product volume, texture, crumb structure, and shelf life.

Technical Specifications & System Features

Feature / Specification	Details
Brand / Division	Coperion Food, Health & Nutrition (DIOSNA Brand)
Product Category	Industrial Sourdough & Pre-Dough Fermenters
Grains & Dough Types	Rye sourdough, wheat pre-doughs, spelt fermentations, and liquid sponges
Batch Capacity Range	200 kg to 500 kg pre-dough output (650 L net vessel capacity)
Target Yield / Hydration	Optimally calibrated for sourdoughs and pre-doughs starting at dough yield TA >= 220
Agitator & Scraping System	Gentle mixing agitator with integrated wall and floor scrapers to prevent gluten breakdown while optimizing heat transfer
Thermal Management	Integrated heating/cooling jacketing with programmable temperature profiling and automated retarding
Dosing & Discharge	Integrated heavy-duty pump unit with PLC-driven metering
Process Automation	Programmable PLC touch-screen controller for customized fermentation profiles, rest periods, and variable stirring speeds

Key Operational & Commercial Benefits

Flavor & Crumb Enhancement: Controlled bio-fermentation fosters natural acidity and complex aroma components, resulting in superior crumb texture, enhanced crust formation, and extended natural shelf life without chemical additives.
Gentle Gluten Handling: Specifically designed agitator geometry mixes thoroughly without "washing out" or damaging fragile gluten networks during wheat or spelt preparation.
Integrated Scraper Technology: Floor and wall scrapers continuously sweep the vessel interior, maximizing thermal exchange efficiency and eliminating burnt-on residue or unmixed flour pockets.
Flexible Fermentation Workflows: Fully customizable stirring intervals, variable speeds via frequency converters, and retarding temperatures enable versatile single- or multi-stage dough fermentation.
Compact Footprint: Space-efficient layout allows bakeries with restricted floor space to deploy full-scale pre-dough processes without extensive building modifications.

Primary Applications

Industrial and commercial bakeries manufacturing rye breads, artisan sourdough loaves, rustic wheat/spelt rolls, and specialty baked goods.
Fully integrated pre-dough preparation immediately upstream from dough mixing and high-speed forming operations.

Technical Specifications & System Features

Feature / Specification	Details
Brand / Division	Coperion Food, Health & Nutrition (DIOSNA Brand)
Product Category	Industrial Sourdough & Pre-Dough Fermenters
Grains & Dough Types	Rye sourdough, wheat pre-doughs, spelt fermentations, and liquid sponges
Batch Capacity Range	200 kg to 500 kg pre-dough output (650 L net vessel capacity)
Target Yield / Hydration	Optimally calibrated for sourdoughs and pre-doughs starting at dough yield TA >= 220
Agitator & Scraping System	Gentle mixing agitator with integrated wall and floor scrapers to prevent gluten breakdown while optimizing heat transfer
Thermal Management	Integrated heating/cooling jacketing with programmable temperature profiling and automated retarding
Dosing & Discharge	Integrated heavy-duty pump unit with PLC-driven metering
Process Automation	Programmable PLC touch-screen controller for customized fermentation profiles, rest periods, and variable stirring speeds

Key Operational & Commercial Benefits

Flavor & Crumb Enhancement: Controlled bio-fermentation fosters natural acidity and complex aroma components, resulting in superior crumb texture, enhanced crust formation, and extended natural shelf life without chemical additives.
Gentle Gluten Handling: Specifically designed agitator geometry mixes thoroughly without "washing out" or damaging fragile gluten networks during wheat or spelt preparation.
Integrated Scraper Technology: Floor and wall scrapers continuously sweep the vessel interior, maximizing thermal exchange efficiency and eliminating burnt-on residue or unmixed flour pockets.
Flexible Fermentation Workflows: Fully customizable stirring intervals, variable speeds via frequency converters, and retarding temperatures enable versatile single- or multi-stage dough fermentation.
Compact Footprint: Space-efficient layout allows bakeries with restricted floor space to deploy full-scale pre-dough processes without extensive building modifications.

Primary Applications

Industrial and commercial bakeries manufacturing rye breads, artisan sourdough loaves, rustic wheat/spelt rolls, and specialty baked goods.
Fully integrated pre-dough preparation immediately upstream from dough mixing and high-speed forming operations.

Read less...

To contact Hillen Brand about Pre-dough Fermenter | Rye, wheat and spelt Compactline use Get a quote.